Level 4-1: Craft New Tools

23 Jan

Remember all those cosplay blogs where seasoned cosplayers would give tips and tricks and advice? Do you also remember how, in every advice filled count down of the most important things, there’s always the strong suggestion that you not wait until the last-minute. According to these gurus of costuming, if you wait until the last-minute the stress you experience will surely out weigh the joy of the process. Keeping this advice in mind, you plan on taking on your newest cosplay endeavor with plenty of time; say perhaps 10 months? Certainly 10 months is enough to leave one with enough breathing room to sit back and enjoy the fruits of his months of labor right?

OH-MY-GOD-C2E2-IS-IN-LESS-THAN-100-DAYS-AND-WE-HAVE-SO-MUCH-TO-DO!!

It’s true. We’re down to a measly three months before it’s show time and this, beloved readers, is why our posts have become less regular. The evenings at the Crazy Gilbert household have become flurries of building mixed with sleeping and the occasional playing of video games because, let’s face it, Last of Us is just worth a couple of hours a week and you all know it. For the past two weeks, we’ve had a decision to make each evening, take time to scrawl out a post or get in as much work as possible. Even as we speak there’s stitching that needs to be done so this will be a quick post with lots o’ pictures for your viewing pleasure.

Since finishing Subject Delta’s drill, we decided to move our focus over to Eleanor Lamb and her arm toting weaponry. Our first focus: the syringe. Check out the reference picture.

Eleanor Lamb with Helmet Concept Art

Pretty wicked huh?

We started with some PVC  pipe and a dowel rod. Since we’ve been doing more building on week nights, we have to be more conscientious of our neighbors. We’re Crazy Gilberts not Rude Gilberts. So we needed something to muffle the sound of our hand saw. This was Daniel’s solution. Note; those are pillows that I brought to the marriage.

Daniel destroying Pillow

This is Daniel sawing a PVC pipe in half for the base of our syringe. Once it was sawed in half, I took some sand paper to it and rounded the edges so it wouldn’t dig into my arm or wrist. The hardest part of this step in the process was not having the proper tools. A jigsaw would have saved time, spared Daniel’s arm and salvaged my throw pillows!

Next, we took some PVC socket caps along with some more pipe and started on the body of the syringe. We drilled holes into the center of a large and a small socket cape and started piecing our syringe together.

PVC Pieces of Eleanor Lamb Syringe

The nice thing about PVC is that all the tubes have corresponding caps so most sizes will have a cap that will fit! Next came the needle. We took a dowel rod and Daniel sawed the end off at an angle. He then took his drill and a teeny, tiny drill bit and drilled a bevel into the dowel rod. Bevel is a fancy word for hole. We then rounded the edge with sand paper so no one freaks out about a sharpened prop weapon at C2E2.

Needle for Eleanor Lamb's SyringeWith the three pieces in hand, we needed to glue them together. Since we were working with PVC, we took advantage of an adhesive made specifically for PVC; Oatey PVC Cement. We decided to go with a two pack of primer and cement.

Apoxy glue

Glue PVC Together Glue PCV Step One

This stuff had a serious odor and we finally got some use out of the masks we bought for Shellacking. We also opened the windows and turned the fans on and it was still a very heavy scent. Since the weather nor the apartment complex we live in offered any better ventilation options, we made sure to work quickly and seal up the bottles promptly.

Look at what we have here!

Body of Eleanor Lamb's Syringe

That hole you see in the side of the main tube is for this nifty little doo-dad that caught Daniel’s eye at Home Depot. A 90 degree conductor of the non-metallic variety! And wouldn’t you know it, my clear plastic tube fit into it perfectly. And, when screwed into the side of the main tube, it makes a really amazing looking ADAM tube.

Eleanor Lamb Syringe without Plate

For the handle, we used a plain Jane Handy Hook which Daniel hammered flat and then screwed into the base of the main PVC tube.

And since we’re in the habit of giving you a mildly awesome picture at the end of each post, it’s only right to let you know that we refer to these as “action shots.” So here’s a nearly finished Action Shot of Eleanor Lamb’s syringe!!

Eleanor Lamb's Syringe progress

Next post we’ll finish up the syringe and get started on the harpoon. We’ve made a working list and we’re working our way down it but, man oh man, is it going to be a tight finish. Wish us luck! — TCG

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3 Responses to “Level 4-1: Craft New Tools”

  1. kageshoujo January 25, 2014 at 8:02 AM #

    I often sew two days before the event! xDD The gurus are right–if you start it much, much earlier, there’d be much less stress, frustration, and swearing! xD That syringe thingy is looking good~! Can’t wait until it’s painted and finished and until you launch these costumes~

    • thosecrazygilberts February 3, 2014 at 3:29 PM #

      Oh my goodness – I can’t imagine trying to do all of this with less than the time we’ve taken!! Thank you so much for the support, it’s tough to stay on track and the words of encouragement really help keep us motivated! — Sara

Trackbacks/Pingbacks

  1. Level 4-2: Tool One Completion | Co-Op Campaign - February 11, 2014

    […] so it had to look just right. To start, I made a sketch using the measured dimensions from the syringe that we’d […]

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